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How to Install Smittybilt SRC Tubular Doors - Front - Black Textured on your 1997-2006 Wrangler

Tools Required
  • Basic Hand Tools Required
Extreme Terrain
Shop Parts in this Guide

INSTALLATION:

Step 1: Starting on the driver side of the vehicle, remove the (2) OE door hinge retaining
nuts. (Fig. A)

Step 2: Open the door and unhook the door limit strap from the mount inside the vehicle.
(Fig. A)

Step 3: Carefully lift and remove the door from the vehicle.

Step 4: Install the supplied limit strap bracket (90-5783) onto the new limit strap (769401). (Fig. B)



Step 5: Attach the (2) door hinges (93-5682) to the new door (93-8003 and 93-8008) using the (4) supplied 3/8” X 1” stainless bolts and hardware. Install the limit strap (769401) and bracket (90-5783) to the lower hinge bolts as well. Leave the bolts snug only at this time. (Fig. B)


Step 6: Carefully install the door assembly onto the vehicle hinges. (Fig B)

Step 7: Carefully close the door and latch it to the door striker. Adjust the door striker if the door won’t close properly.

Step 8: Carefully adjust the (2) front door hinges to level the door on the vehicle. (Fig B)

Step 9: Once the door is adjusted properly torque the hardware according to the chart on page 3.

Step 10: Install the provided weather stripping onto the door where the door makes contact with the vehicle door jamb. (Fig. C)

NOTE: Failure to properly install the weather stripping may result in vibration or other noise.


Step 11: Reinstall the new (769401) limit strap to the mount on the inside of the vehicle. (Fig. C)

Step 12: Repeat the previous steps on the remaining side of the vehicle.

Step 13: Installation is now complete.


Product cleaning and maintenance instructions

Stainless Steel Finish – Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap, window or glass cleaner may be used to clean the finish. Dual state powder coat finish – Mild soap, window or glass cleaner may be used to clean the finish. In order to protect the finish, you may wax your product on a regular basis with pure carnauba automotive wax. Do not use any types of soap, polish or was that contains abrasive that could damage the finish. Textured coated finishes should be cleaned with a mild soap on a damp sponge. Do not apply polish or was that requires to be removed by means of buffing. This type of wax is commonly used at car wash facilities. Chrome Finish – Mild soap, window or glass cleaner may be used to clean the finish. In order to protect the finish you should wax your product on a regular basis with pure carnauba automotive wax. Do not use any types of soap, polish or was that contains abrasive that could damage the finish.