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1. Remove spare tire.
CAUTION: Have another person help lift tire off of carrier.
2. Cut third brake light wires and wire loom, near the base of third brake light housing.
NOTICE: Skip to step 4 if using stock spare tire carrier.
3. Remove third brake light housing from OE spare tire carrier.
4. Using 1/2” socket, remove OE spare tire carrier. Using T30 Torx bit, remove Rubber Bumper.
5. Remove stock tailgate hinge plastic covers. Remove stock tailgate hinges.
NOTICE: Keep tailgate closed from this step until Step 10.
6. Attach HD Hinge Casting to corner panel using supplied 5/16” hardware.
7. Attach HD Hinge Casting to tailgate, using supplied 5/16” hardware. Feed third brake light wires through back side of HD Hinge Casting.
NOTICE: Be careful not to pinch third brake light wires.
8. Using Rugged Ridge HD Wheel Mount (part #11546.62): Using supplied 5/16” hardware and spacers, attach Wheel Mount to tailgate. Tighten all bolts.
Using stock spare tire carrier: Reusing stock hardware and supplied spacers, attach stock spare tire carrier to tailgate. Tighten all bolts.
9. Using wire cutters/crimpers, splice in additional wire length to third brake light wiring.
NOTICE: For driving in wet or winter areas, protect connection with di-electric grease and weather resistant shrink tubing.
10. Check fitment of tailgate by opening and closing tailgate. Make any adjustments as needed. Tighten two 5/16” bolts covered by HD Hinge Casting.
11. Press brake pedal to check brake light functionality.
12. Re-install spare tire and torque lug nuts to 80ft•lb.
CAUTION: Have another person help lift the tire onto tire carrier.
WARNING: Failure to tighten lug nuts to proper torque specification could result in serious injury or property damage.