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How to Install Rugged Ridge Heavy Duty Cast Differential Cover For Dana 30 on your 1987-2013 Wrangl

Tools Required
  • Basic Hand Tools Required
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Differential Fill Plug reminder:
Part numbers:
11118.02 – Stainless Dana 30
11118.02 – Stainless Dana 30 , 41-86 CJ
11118.03 – Stainless Dana 44
11118.05 – Stainless Dana 35
16595.20 – H/D AMC 20
16595.30 – H/D Dana 30
16595.44 – H/D Dana 44
16595.35 – H/D Dana 35
15595.60 – H/D Dana 60


(1) When installing a new differential cover make sure you have properly
removed any and all gasket material from the differential mating surface. It is
also important to avoid scraping or gouging this surface to insure a tight leak
free installation when combined with correct gasket or RTV sealant.


(2) When installing the fill plug, after gear oil has been added, it is a good idea to
apply a small amount of Teflon tape to the fill plug to help insure a tight leak
free fitment.


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