Talk to a Cherokee Sales Tech
1-877-870-8556
M-F 8:30A-11P, Sat-Sun 8:30A-9P
Logo Image
$20,000 Prize Drawing! Enter Now>

Find Headers for your Cherokee

BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Cherokee XJ)Find parts that fit my vehicle

Item XJ1191
Cherokee Sales Tech

Verify parts fit & get product recommendations

M-F 8:30A-11P, Sat-Sun 8:30A-9P

$0.00
9 Reviews
Our Price

$449.99 each

Ship to: 43215
Please enter a valid US or CA postal code
We're sorry, zip can't be updated at this time.

Will this fit your Vehicle?

Select a different vehicle Help?
Update or Change Vehicle
    Create a list
    Add to New List

    Saved - View your saved items

    We're sorry. We couldn't save this product at this time.

      Product Information

      Features, Description, Reviews, Q&A, Specs & Installation

      Features

      • Tuned Length Shorty Header
      • Features 1-1/2-Inch Mandrel-Bent Tubing
      • Made from High Grade Stainless Steel
      • Polished Silver Finish
      • CNC-Machined Construction
      • No Modifications Required
      • Fits 1991-1999 4.0L Jeep Cherokee XJs

      Description

      High Quality Structure. The BBK 1-1/2-Inch Tuned Length Shorty Header is designed to enhance your engine's performance and deliver an exhilarating driving experience. The 1-1/2-inch mandrel-bent tubing ensures optimal exhaust flow, resulting in improved horsepower and torque gains. Made from high-grade stainless steel, these headers are built to last and withstand the rigors of daily driving. The polished silver finish adds a sleek and stylish look to your engine bay, while the CNC-machined construction ensures precise fitment and reliable performance.

      Hassle-Free Installation. The BBK 1-1/2-Inch Tuned Length Shorty Header requires no modifications to be installed.

      Application. A BBK 1-1/2-Inch Tuned Length Shorty Header is structured to precisely fit 1991-1999 4.0L Jeep Cherokee XJs.

      Fitment:

      Details

      BBK 40520

      CA Residents: WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

      Installation & What's in the Box

      Installation Info

      Installation Time

      (approx) 3 Hours

      Difficulty Level:

      Mechanical expertise or professional installation required.

      Installation Guides

        No guide available for this part yet.

      What's in the Box

      • (1) Tuned Length Shorty Header
      5.0

      Customer Reviews (9)

      Review Summary

      5 out of 5 overall ratings from 9 customers

      Jul 7, 2024

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1994 Wrangler - Balds78
      Installation Time: Full Day

      Awesome Appearance and Quality Welds

      Time will tell about cracks and how the ceramic holds up but out of the box there is none nicer.

      Fit 4/5
      Quality 5/5
      Bang For Your Buck 2/5

      Aug 17, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1991 Wrangler - jjake
      Installation Time: Less than 1 Hour

      Nice header for 1991 Jeep

      First off I have not yet had a chance to see how the header sounds and preforms as I am still in restro mode. But did install the header on the new engine that is not in the jeep yet. But wow thank goodness it wasn't in the jeep yet because there is one bolt that is a nightmare. Just install that bolt first and it will work out fine. Header looks amazing and the welds look very good and lined up with the head perfectly.

      Fit 5/5
      Quality 5/5
      Bang For Your Buck 4/5

      Jul 9, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1992 Wrangler - JDAZ
      Installation Time: Afternoon

      Great sound and added HP

      Love this BBK header. Sound added with my Fliwmaster sounds throaty but not too loud and definitely tell the added HP. Only complaint is the middle lower bolt head hit the tubing and was a b**ch to get in and tight. Other than that piece of cake.

      Fit 4/5
      Quality 5/5
      Bang For Your Buck 5/5

      Feb 28, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1994 Wrangler - Flatlander
      Installation Time: Afternoon

      Great quality

      First of all it looks amazing! Nice heavy construction. It bolted right up and sounds great! Most importantly it replaced the one I had with a huge crack in it.

      Fit 5/5
      Quality 5/5
      Bang For Your Buck 4/5

      Oct 28, 2020

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1991 Wrangler - allzappa
      Installation Time: Afternoon

      looks great and cooled the stroker down as well

      had no problems and the ports are as open as the head

      Fit 5/5
      Quality 5/5
      Bang For Your Buck 5/5

      Sep 25, 2020

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Titanium Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1998 Wrangler - NebraskaDave

      4.0 bbk header

      Fit block nicely. Lined up we factory pipe and sounds great!

      Fit 5/5
      Quality 5/5
      Bang For Your Buck 4/5

      Nov 14, 2019

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1998 Wrangler - Moisesp
      Installation Time: Afternoon

      Nice header

      Nice header , sounds super and feel powerful and also look Beautiful

      Fit & Finish 5/5
      Exhaust Note 5/5
      Bang For Your Buck 5/5

      Feb 1, 2019

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Titanium Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      2006 Wrangler - Ryan Dlugos
      Installation Time: Less than 1 Hour

      Great Product

      The product is amazing ! Adds hp and a nice noise for a Jeep ! Really impressed

      Mar 20, 2018

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1999 Wrangler - HaydenF
      Installation Time: Afternoon

      Header install

      Great fit! A little hard to get to one of the bolts on the bottom side of the header though due to design! I’m happy and would recommend!

      Fit & Finish 4/5
      Exhaust Note 4/5
      Bang For Your Buck 4/5
      Brand Image

      Reviews of BBK Exhaust products have an average rating of 4.7 out of 5

      Oct 27, 2024

      Review shared from BBK 1-5/8-Inch Full-Length Long Tube Headers with Catted Y-Pipe; Titanium Ceramic (07-11 3.8L Jeep Wrangler JK)

      5
      2011 Rubicon - Breatheable

      nice sound

      It took a bit longer than what is said time wise due I live where it rains alot and moisture is prevalent. I had cracks in both manifolds four broken bolts and two no bolt heads. I used a stud remover from napa easy piesy. one bolt stripped and I had to grind said bolt and it popped off slammed on the remover done. headers bolted right up left side no prob. left side a little fandangling and it was in poof. yes of course ran it with just the headers and man what diff. buttoned everything up and right after the Y pipe put a cherry bomb on and pipped out very throtty vey nice. also replaced ABS tire sensors both front and all 02 sensors.

      Oct 4, 2024

      Review shared from BBK 1-5/8-Inch Full-Length Long Tube Headers with Catted Y-Pipe; Titanium Ceramic (07-11 3.8L Jeep Wrangler JK)

      4
      2008 Rubicon - RolandNoel

      Bbk headers

      Product is good but check all welds before installation

      Sep 19, 2024

      Review shared from BBK O2 Sensor Wire Harness Extension Kit; Front (07-11 3.8L Jeep Wrangler JK)

      5
      2008 Rubicon - RolandNoel

      O2 kit

      If it is a kit it should contain all that is required not just one wire when you need 3 to do the job

      Jul 7, 2024

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1994 Wrangler - Balds78

      Awesome Appearance and Quality Welds

      Time will tell about cracks and how the ceramic holds up but out of the box there is none nicer.

      Aug 7, 2023

      Review shared from BBK 1-5/8-Inch Full-Length Long Tube Headers with Catted Y-Pipe; Titanium Ceramic (07-11 3.8L Jeep Wrangler JK)

      5
      2008 Wrangler - CapCaps

      Great aftermarket exhaust

      Great exhaust over the OEM design. Engine was actually able to breathe. Sounds and feels great. Installation was pretty straight forward. Only issue real I had is there weren't enough O2 sensor extensions included, I had to buy two more. Your check engine light will be on because of the deletion of two cats (at least for an 08 model) and high flow design of the two cats on the y-pipe.

      Aug 17, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1991 Wrangler - jjake

      Nice header for 1991 Jeep

      First off I have not yet had a chance to see how the header sounds and preforms as I am still in restro mode. But did install the header on the new engine that is not in the jeep yet. But wow thank goodness it wasn't in the jeep yet because there is one bolt that is a nightmare. Just install that bolt first and it will work out fine. Header looks amazing and the welds look very good and lined up with the head perfectly.

      Jul 9, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1992 Wrangler - JDAZ

      Great sound and added HP

      Love this BBK header. Sound added with my Fliwmaster sounds throaty but not too loud and definitely tell the added HP. Only complaint is the middle lower bolt head hit the tubing and was a b**ch to get in and tight. Other than that piece of cake.

      Feb 28, 2022

      Review shared from BBK 1-1/2-Inch Tuned Length Shorty Header; Polished Silver Ceramic (91-99 4.0L Jeep Wrangler YJ & TJ)

      5
      1994 Wrangler - Flatlander

      Great quality

      First of all it looks amazing! Nice heavy construction. It bolted right up and sounds great! Most importantly it replaced the one I had with a huge crack in it.

      Jan 30, 2022

      Review shared from BBK 1-5/8-Inch Full-Length Long Tube Headers with Catted Y-Pipe; Polished Silver Ceramic (07-11 3.8L Jeep Wrangler JK)

      5
      2007 Wrangler - Dmfking

      Big fan

      Good product love the sound and look but alittle bit of a pain to install

      Jan 22, 2022

      Review shared from BBK 1-5/8-Inch Full-Length Long Tube Headers with Catted Y-Pipe; Polished Silver Ceramic (07-11 3.8L Jeep Wrangler JK)

      4
      Chad1017

      Handles the salt

      Good fit and install for the most part. The headers get close enough to the transmission that it's nearly impossible to remove sensor 2 in bank 2. Passenger side

      Questions & Answers

      No questions about this product yet. Ask the First Question

      Will It Fit My Cherokee

      • XJ Base 2 Door - 91, 92, 93
      • XJ Base 4 Door - 91, 92, 93
      • XJ Briarwood 4 Door - 91, 92
      • XJ Classic 4 Door - 96, 98, 99
      • XJ Country 2 Door - 93, 94, 95, 96, 97
      • XJ Country 4 Door - 93, 94, 95, 96, 97
      • XJ Laredo 2 Door - 91, 92
      • XJ Laredo 4 Door - 91, 92
      • XJ Limited 4 Door - 91, 92, 98, 99
      • XJ SE 2 Door - 94, 95, 96, 97, 98, 99
      • XJ SE 4 Door - 94, 95, 96, 97, 98, 99
      • XJ Sport 2 Door - 91, 92, 93, 94, 95, 96, 97, 98, 99
      • XJ Sport 4 Door - 91, 92, 93, 94, 95, 96, 97, 98, 99

          Cherokee Wheel & Tire Gallery

          Cherokee Wheel & Tire Builds
          See Cherokee Wheel & Tire Gallery ( photos)